The Curacao Utility Company provides the house with 220/127 VAC, three
phase, four wire service. This is a good service, as a 208/120 VAC, three
phase, four wire service in USA would be considered an industrial grade
service, costing big dollars compared to typical 240/120 VAC single phase,
three wire residential service. The house is wired with both 127 VAC, one
phase and neutral plus ground, NEMA 5-15R receptacles (the ones with the two
blades parallel to each other), and 220 VAC two phase plus ground, NEMA
6-15R receptacles (the ones where the two blades are along a common plane).
The ground pins of the house outlets all have separate conductors from
neutral and phase conductors, and all terminate in the utility room.
In the utility room, the neutrals all come to a bus, the ground wires come
to a bus, and the neutral and ground busses are bonded together. From
there, neutral and ground share a conductor, separate from the three
individual phase conductors, out to the distribution transformer located
who-knows-where. At the distribution transformer, the neutral is grounded
to provide a single point potential reference for the entire entrance and
house circuit. This ground is typically established by throwing a plate or
heavy screen in the hole before the pole holding the transformer is set.
This entrance configuration was typical of entrances in USA up until about
the late 40s or early 50s. While having a single point ground at the pole
looks good on paper, it was discovered that it causes a variety of problems,
such as voltage appearing between house ground conductors and earth
potential in and around the house. This voltage is caused by neutral
current being sourced by loads in the house returning to the transformer via
a conductor shared with the ground reference. Since the neutral conductor
has finite impedance (and is often higher than you might think due to shaky
connections and long wires), the neutral current times conductor impedance
yields a voltage appearing between house ground and the earth on which the
house is built. There are two other reasons why this entrance configuration
was abandoned. First, the efficacy of the grounds at the poles are highly
dependent on soil conductivity, i.e., the higher the ground resistance, the
more likely the circuit ground reference won't match that of the earth under
the house. Second, since the pole ground is the one and only potential
reference for the system, if it fails, the house circuit can float up to
dangerously high common mode voltages. Combine that with a primary to
secondary short in the pole transformer, and you have a lethal situation,
with thousands of volts between the house wiring and the plumbing. Yeow!
The problem was addressed in USA by adopting code requirements for two
grounding electrodes, one at the pole transformer, and one at the house,
specifically to insure that the N-G bond in the utility room matched the
earth potential around the house. This cleared up the stray voltage
problems and added redundancy to the system potential reference.
When Geoff started working on the Signal Point house, he discovered a
variety of problems, such as voltage appearing between house ground
conductors and earth potential in and around the house. He noticed that he
could get zapped by holding an electric drill (grounded to house ground) and
touching a tower (local earth ground). Geoff correctly solved the problem
by connecting the N-G bond in the utility room to the massive copper RF
ground system, well buried at the house. By adding the second grounding
electrode at the house N-G bond, voltage between house ground conductors and
local earth was eliminated and the problems disappeared.
The central dilemma in the house is that the two basic voltages available,
220 and 127 VAC, don't match USA equipment designed for 120 VAC. Devices
with switching power supplies, such as computers and LCD monitors, will run
on anything, but motors and transformers are more particular. While most
120 VAC rigs and motors will probably run on 127 VAC without trouble, if The
Curacao Utility Company has a 5% over voltage, taking the outlets to 133
VAC, expect to start to clearing fuses or worse. Therefore, connecting
motors or rigs to the 127 VAC outlets would be a very bad idea.
At the moment, the motor & rig problem is being solved via a 2000 VA
transformer on the wall next to station #1. All of the 120 VAC loads in and
around the station run from this transformer. When the outlets provide 127
VAC, the transformer output voltage is 110 VAC (I measured this) with little
load on the transformer. With all of the rigs, computers and monitors
running, the transformer strains to come up with around 105 VAC. We know
that it's straining, since it needs its own fan to keep from smoking. When
The Curacao Utility Company gave us its moment of excitement when the
contest started, the outlets were providing only about 96 VAC, thus the rigs
were seeing only about 80 VAC. Rigs go absolutely mental at that voltage,
and we all participated in the result.
We had a couple of ideas over pasta and vino to help improve the situation.
One idea was to replace the 127:110 VAC 2000 VA transformer with a 127:7 VAC
transformer, connected so that its 7 VAC secondary subtracts from the 127
VAC outlet voltage, yielding 120 VAC. This would vastly improve voltage
regulation, since the transformer only must supply 140 VA of power to run
2000 VA of load (2000 VA / 120 V = 20 A, and 20 A * 7 V = 140 VA). There
are plenty of companies out there that would supply such a transformer to a
willing customer.
An idea that I had while swimming was to flip the switch on the backs of the
MPs from the 120 VAC to the 220 VAC position and plug them into the wall.
While 120 VAC is hard to make, 220 VAC is not -- it's right there. My MP
manual says that the specified input voltage is 100-125 VAC or 200-234 VAC.
If The Curacao Utility Company went 5% over voltage, to 231 VAC, the MPs
would still be running in spec. In this configuration, a 9% under voltage
would yield 200 VAC, and the MPs would still be running in spec. The
voltage regulation would be improved, the 2000 VA transformer on the wall
would run cooler, and MPs would probably run cooler as well.
I don't know much about how the amplifiers are connected, but I assume that
they are all running from the 220 VAC outlets, with their internal voltage
select straps set for 220 VAC. Most amplifiers that I've run across have
taps for 208, 220, 230 and 240 VAC inputs. Tubes with indirectly heated
cathodes are pretty tolerant of input voltage, so even if the amplifier
power supplies were strapped for 240 VAC and were running from 220 VAC, the
impact on tube life would be minimal.
That brings us to the generator discussion. When the generator was running,
N5OT noted some absolutely bizarre voltages appearing at the 220 VAC
amplifier outlets. We got curious and started looking inside boxes and
plugs associated with the temporary generator wiring. We found that the
ground conductors were not connected between the outlets and the generator,
and that the generator neutral was not connected to anything. Since the
amplifiers are directly connected to the massive RF ground system, there is
no immediate safety issue. However, this setup really doesn't follow the
rules for best practices in auxiliary generator wiring.
An aux generator is considered a separately derived voltage source. It
follows the same rules as any separately derived source. For basic safety,
the generator frame should be grounded. We did that when we set up the
generator, but it took some work. Perhaps a driven rod or sturdy conductor
to the massive RF ground system at the generator pad location would make
grounding the generator easier. To establish a potential reference for the
generator output, the neutral pin on the 240 VAC generator plug should be
connected directly to the ground pin in the same plug. As long as the
generator frame is grounded, you now have a happy, ground referenced
circuit. The reason that the generator has separate ground and neutral pins
on its output, and says on the generator output panel that the neutral is
floating, is to allow proper connection directly to a utility panel via a
transfer switch, where the N-G bond is provided in the utility panel. In
that case, you may leave the generator ground pin open and use the panel N-G
bond to ground reference the generator output. However, when a complete
temporary wiring system is used, as we were using, we have to supply the N-G
bond. This is most easily done at the 240 VAC generator plug. The ground
conductors should additionally be connected at the amplifier outlet ends of
the temporary generator wiring, and connected through the system back to the
generator. This will insure safety in case a 240 VAC load is connected that
does not have its own connection to the massive copper RF station ground.
I think that this more or less covers our brainstorming session after the
contest. If I made any mistakes or omitted any important points, please let
me know.
73,
W8WTS.